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Breakbulk shipping for heavy and oversized cargo

Breakbulk

Breakbulk shipping for heavy and oversized cargo

Breakbulk is cargo lifted aboard piece by piece rather than in a container or on a roll trailer: the choice when a piece weighs more than a flat rack takes on its footprint[3] or a roll trailer carries[2], up to 2,205 US tons (2,000 t) with a heavy-lift ship’s own cranes[1].

combined crane lift on the heaviest ships in one heavy-lift fleet[1]
2,205 US tons (2,000 t)
hold length on the same ships[1]
351 ft 5 in107.1 m
cargo on the heaviest roll trailers, the RoRo alternative[2]
154 US tons140,000 kg
what a 40′ flat rack takes on a 6 ft 7 in (2 m) footprint[3]
56,400 lb25,600 kg

Breakbulk or a liner method

When breakbulk is the right choice
MethodUse it whenAvoid it when
Breakbulk ocean shippingOne or a few heavy pieces on a route a multipurpose or heavy-lift operator sails.A flat rack or roll trailer takes the piece[2][3].
Project vessel charterEnough cargo to fill a large share of a ship, or a port no liner calls.The cargo fits regular sailings.
Flat rackThe piece is within the rack’s payload for its resting length[3].Its weight sits on a short footprint.

Container, flat rack, RoRo or breakbulk?

We quote in this order because it is usually cheapest first. Most machines that look too big for a box fit once our crew takes off the bucket, boom, cab or wheels; larger ones are taken further apart across several containers, and pieces too big or heavy for a flat rack or roll trailer go breakbulk.

01Container

Work needed
We partially disassemble when needed (bucket, boom, cab, wheels), or take larger machines further apart across several high-cubes and open-tops, then crate, block and lash every part.
Destinations
Widest: almost every port worldwide, plus inland delivery by rail.
Typical cost
Usually the lowest, with no out-of-gauge surcharges.
Protection
Sealed steel box; loose parts and attachments travel locked inside.
Best for
Most machines: compact ones as they are, others after partial disassembly, and large ones split across several containers.

02Flat rack

Work needed
Ships assembled, blocked and lashed. Surcharges apply when wider than 2.4 m or taller than about 1.95 m.
Destinations
Most container ports, on the same vessels as containers.
Typical cost
Moderate; rises with every centimetre out of gauge.
Protection
Open to the weather; we protect cabs, electronics and hydraulics.
Best for
Excavators, dozers and loaders too wide for a container door.

03RoRo

Work needed
Drives on assembled; non-runners go on a roll trailer.
Destinations
Fewer destinations: regular lanes to Europe, West Africa, the Middle East, Oceania and parts of Latin America.
Typical cost
Often competitive for large self-propelled machines where a lane exists.
Protection
Below deck, but loose items and attachments cannot ride inside the cab.
Best for
Running machines going to a port with regular RoRo sailings.

04Breakbulk

Work needed
Lifted aboard piece by piece by ship’s or shore cranes, on its own skids or cradle, then stowed and lashed in the hold or on deck.
Destinations
Ports with breakbulk berths and heavy-lift cranes; sailings are booked voyage by voyage.
Typical cost
Usually the highest for a single small machine; often the only option for the largest pieces.
Protection
In the hold or lashed on deck; we crate, wrap and protect exposed parts.
Best for
Pieces too large or heavy for a flat rack or roll trailer: transformers, process modules, mining trucks, crane sections.

What heavy-lift ships can lift

Ship types in one heavy-lift operator’s published fleet list. The ship on the fixture, not the type, sets the limit.

Heavy-lift ship types: cranes, hold and deck space
Ship typeCranesCombined liftHold (L × W × H)Free deck space[1]
Type 1831,102 US tons (1,000 t) × 22,205 US tons (2,000 t)351 ft 5 in × 55 ft 9 in × 44 ft 3 in (107.10 × 17.00 × 13.50 m)3,215–3,372 m²
Orca882 US tons (800 t) × 21,764 US tons (1,600 t)351 ft 1 in × 60 ft 8 in × 43 ft 8 in (107 × 18.5 × 13.3 m)3,330 m²
Type 176772 US tons (700 t) × 2, plus 386 US tons (350 t)1,543 US tons (1,400 t)351 ft 5 in × 55 ft 9 in × 43 ft (107.10 × 17.00 × 13.10 m)2,918 m²
Type 116496 US tons (450 t) × 2992 US tons (900 t)309 ft 3 in × 53 ft 2 in × 39 ft 8 in (94.25 × 16.20 × 12.08 m)2,311 m²

Rules that apply

Electronic Export Information (15 CFR 30)U.S. Census Bureau

Electronic Export Information is filed in AES for each Schedule B number worth more than $2,500 going to one consignee on one conveyance, and for every vehicle whatever its value. For vessel cargo it is due at least 24 hours before loading; the Internal Transaction Number (ITN) goes to the carrier with the booking.[5][6]

Applies to: Any Schedule B line over $2,500, and every vehicle

ISPM 15 wood packagingIPPC, administered in the U.S. by USDA APHIS

Wood packaging and dunnage must be heat-treated to a core temperature of 56 °C for at least 30 minutes, or fumigated, and carry the IPPC mark with the US country code, the facility number and HT or MB. Marked wood can be reused; repaired or remanufactured wood must be treated and marked again.[7]

Applies to: Crates, skids, blocking and dunnage

Brown marmorated stink bug season: AustraliaAustralian Department of Agriculture, Fisheries and Forestry

Target high-risk goods shipped from the United States between 1 September and 30 April need mandatory treatment, judged by the shipped-on-board date. Flat rack, open top and breakbulk cargo must be treated before it leaves; if untreated, it is refused discharge or sent back. Heat treatment holds 56 °C at the coldest surface for 30 minutes, and for break bulk pieces under 6,610 lb (3,000 kg) 60 °C for 10 minutes.[4]

Applies to: Machinery, vehicles, steel and other listed goods (HS chapters 84, 85 and 87 among them) shipped from the U.S. by sea, 1 September to 30 April

Questions about breakbulk

What is breakbulk cargo?

Cargo loaded piece by piece, usually by crane, rather than in a container or on a roll trailer: large machines, steel structures, vessels and plant modules.

Is breakbulk more expensive than a container?

Per piece, usually yes, because each piece is lifted at both ends. It is used when the piece does not fit a cheaper method.

Does breakbulk to Australia need BMSB treatment?

Machinery shipped from the U.S. between 1 September and 30 April does, and breakbulk must be treated before it leaves.

Our Breakbulk Services

  • Breakbulk Ocean Shipping

    Breakbulk pieces are lifted into the hold or onto the deck of a multipurpose or heavy-lift ship and sea fastened for the voyage; holds on the larger ships in one fleet are 55 ft 9 in (17 m) wide and 351 ft 1 in (107 m) long.

  • Project Vessel Chartering

    A charter fixes a whole ship, or part of one, for a project’s cargo on the project’s dates and ports. Heavy-lift ships in one fleet offer up to 3,372 m² of free deck and two cranes lifting 2,205 US tons (2,000 t) together.

Sources

Every figure on this page comes from the documents below, each checked on the date shown. Carriers and authorities revise them, so we confirm the current figure when we book.

  1. [1]SAL Heavy Lift, Fleet list (April 2026), checked October 18, 2026
  2. [2]Wallenius Wilhelmsen, Cargo handling equipment, checked October 18, 2026
  3. [3]Hapag-Lloyd, Weight distribution in containers for safe transport (guideline), checked October 18, 2026
  4. [4]Australian Department of Agriculture, Fisheries and Forestry, Seasonal measures for brown marmorated stink bug, checked October 18, 2026
  5. [5]eCFR, 15 CFR 30.37 Miscellaneous exemptions (Foreign Trade Regulations), checked October 18, 2026
  6. [6]U.S. Census Bureau, Foreign Trade Regulations FAQs, checked October 18, 2026
  7. [7]USDA APHIS, Export ISPM 15-compliant wood packaging material, checked October 18, 2026

Send us the machine and the destination

Give us the model or the measured dimensions and weight. We come back with the method, the sailing and a price, and the figures behind them.