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Rail Cars shipping and transport
Vehicles & Rolling Stock

Rail Cars Shipping

Freight Rail Car & Wagon Export Shipping

13-27m
Car Lengths
RoRo
Where Served
Breakbulk
Otherwise
Bogies
Ship Separately

Overview

A freight car is longer than any flat rack: even a short hopper runs about 13 m over the couplers, and flatcars and coaches reach 27 m. That rules out the container and flat rack rungs for the car body, so rail cars ship by RoRo on rail cassettes or roll trailers where a lane exists, and breakbulk where it does not.

Bogies (trucks), couplers and brake gear are often taken off and shipped separately in containers, both to lower the car body and because the destination may run a different track gauge. The car body then rides on transport bogies or a cradle.

We plan the lift points, the road or rail move to the port, and the receiving equipment at destination, so each car can be set back on track at the other end.

Typical Specifications

Weight Range20 - 40 metric tons empty
Length13m - 27m over couplers
TypesHoppers, gondolas, tank cars, flatcars, coaches
GaugeBogies swapped for destination gauge if needed

Recommended Shipping Methods

Worked example

Trinity 5,161 cu ft covered hopper: 59 ft 3 in / 18.06 m long, 10 ft 8 in / 3.25 m wide, 15 ft 1 in / 4.6 m high, 63,900 lb / 29,000 kg.

The ladder below is worked out from these figures. Larger or smaller units of the same type can land on a different rung.

Cheapest first: the shipping cost ladder

We price every machine from the bottom rung up. A machine only moves up a rung when a measurement rules out the cheaper method.

Trinity 5,161 cu ft covered hopper is 59 ft 3 in / 18.06 m long, more than a 39 ft 7 in / 12.06 m flat rack deck, so it ships breakbulk.

  1. Rung 1

    Container

    Lowest cost

    When: Fits through a 7 ft 8 in / 2.34 m × 8 ft 6 in / 2.58 m door and under 59,500 lb / 27,000 kg, whole or after we take off the bucket, boom, cab or wheels.

  2. Rung 2

    Flat rack

    Mid cost

    When: Too wide or tall for a container door, but within 14 ft 9 in / 4.5 m wide, 13 ft 1 in / 4 m tall and 86,000 lb / 39,000 kg on one rack.

  3. Rung 3

    RoRo

    Mid cost

    When: Drives or tows aboard, under 19 ft 8 in / 6 m tall and 110 US tons / 100,000 kg, going to a port with regular RoRo sailings.

  4. Rung 4

    Breakbulk

    Highest cost

    Best fit for Trinity 5,161 cu ft covered hopper

    When: Past flat-rack and roll-trailer limits, or shipped as modules lifted aboard piece by piece.

Container (FCL)

Recommended

Bogies, wheelsets, couplers, brake equipment and spare parts.

RoRo (on roll trailer)

Recommended

Car bodies on rail cassettes or MAFI roll trailers where a RoRo lane serves the destination.

Breakbulk

Recommended

Car bodies lifted aboard by crane where no RoRo lane exists, or for full fleets on one vessel.

Flat Rack Container

Not for car bodies, which are longer than a 40 ft rack; used for short components only.

Container, flat rack, RoRo or breakbulk?

01Container

Work needed
We partially disassemble when needed (bucket, boom, cab, wheels), or take larger machines further apart across several high-cubes and open-tops, then crate, block and lash every part.
Destinations
Widest: almost every port worldwide, plus inland delivery by rail.
Typical cost
Usually the lowest, with no out-of-gauge surcharges.
Protection
Sealed steel box; loose parts and attachments travel locked inside.
Best for
Most machines: compact ones as they are, others after partial disassembly, and large ones split across several containers.

02Flat rack

Work needed
Ships assembled, blocked and lashed. Surcharges apply when wider than 2.4 m or taller than about 1.95 m.
Destinations
Most container ports, on the same vessels as containers.
Typical cost
Moderate; rises with every centimetre out of gauge.
Protection
Open to the weather; we protect cabs, electronics and hydraulics.
Best for
Excavators, dozers and loaders too wide for a container door.

03RoRo

Work needed
Drives on assembled; non-runners go on a roll trailer.
Destinations
Fewer destinations: regular lanes to Europe, West Africa, the Middle East, Oceania and parts of Latin America.
Typical cost
Often competitive for large self-propelled machines where a lane exists.
Protection
Below deck, but loose items and attachments cannot ride inside the cab.
Best for
Running machines going to a port with regular RoRo sailings.

04Breakbulk

Work needed
Lifted aboard piece by piece by ship’s or shore cranes, on its own skids or cradle, then stowed and lashed in the hold or on deck.
Destinations
Ports with breakbulk berths and heavy-lift cranes; sailings are booked voyage by voyage.
Typical cost
Usually the highest for a single small machine; often the only option for the largest pieces.
Protection
In the hold or lashed on deck; we crate, wrap and protect exposed parts.
Best for
Pieces too large or heavy for a flat rack or roll trailer: transformers, process modules, mining trucks, crane sections.

Handling & Preparation Requirements

  • Certified lift points and spreader bar lift plan
  • Bogies removed and crated, or car secured on transport bogies
  • Tank cars cleaned, purged and certified empty
  • Hatches, valves and doors closed and sealed
  • Brake gear and couplers protected or removed
  • Destination gauge and receiving track confirmed

Common Models We Ship

Trinity covered hoppers and tank carsGreenbrier gondolas and boxcarsFreightCar AmericaWabtec bogies and brake equipmentStadler and Siemens passenger coaches

Where rail cars shipments go wrong

Mistakes we see on rail cars bookings, and what avoids them.

  • Cars built to AAR Plate C or Plate F clearances are taller and wider than many overseas loading gauges, so the car profile is checked against the destination railway before the cars are bought.
  • AAR knuckle couplers and air brake valves do not work with buffer-and-chain or UIC brake systems, so cars bound for those networks need new draft gear and brake equipment budgeted.
  • Rail wheels cannot roll up a RoRo ramp, so a car delivered to the terminal without a rail cassette or roll trailer reserved waits there, accruing storage, until one is found.

Frequently Asked Questions

Can a rail car go on a flat rack?

No. Car bodies are 13 m or longer, more than a 40 ft flat rack deck. They ship by RoRo on rail cassettes or roll trailers, or breakbulk.

What happens to the bogies?

They are often removed and shipped in containers, especially when the destination runs a different gauge and new bogies are fitted on arrival.

Can tank cars ship?

Yes, once cleaned, purged and certified empty. Residue in a tank car makes it dangerous goods cargo.

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