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Loading and securing machinery in containers

Container loading

Loading and securing machinery in containers

Inside a container the lashing points are rated only 2,200 lb (1,000 kg)[1], so a machine is held mainly by blocking and bracing, with its weight spread along the floor[2] and the packed box weighed for its VGM before loading[3].

rating of each lashing point inside a standard box[1]
2,200 lb1,000 kg
payload of a 20′ standard container[1]
66,600 lb30,200 kg
payload of a 40′ high cube[1]
63,200 lb28,650 kg
door width that the machine, or its parts, must pass[1]
7 ft 8 in2.34 m

Container sizes and limits

Container sizes and limits
Figure20' standard container[1]40' standard container[1]40' high cube container[1]
ISO size-type code22G142G145G1
Inside length19 ft 4 in (5.9 m)39 ft 6 in (12.03 m)39 ft 6 in (12.03 m)
Inside width (flat racks: floor)7 ft 9 in (2.35 m)7 ft 9 in (2.35 m)7 ft 8 in (2.34 m)
Inside height (flat racks: floor to top of end walls)7 ft 10 in (2.39 m)7 ft 10 in (2.4 m)8 ft 10 in (2.7 m)
Door opening, width × height7 ft 8 in / 2.34 m × 7 ft 6 in / 2.29 m7 ft 8 in / 2.34 m × 7 ft 6 in / 2.29 m7 ft 8 in / 2.34 m × 8 ft 6 in / 2.6 m
Maximum gross weight71,700 lb (32,500 kg)71,700 lb (32,500 kg)71,700 lb (32,500 kg)
Tare weight5,070 lb (2,300 kg)8,160 lb (3,700 kg)8,490 lb (3,850 kg)
Maximum payload66,600 lb (30,200 kg)63,500 lb (28,800 kg)63,200 lb (28,650 kg)
Volume33.2 m³67.7 m³76.3 m³
Rating per lashing point2,200 lb (1,000 kg)2,200 lb (1,000 kg)2,200 lb (1,000 kg)
  • 20' standard container: Wooden floor series. Some 20′ series are rated 67,200 lb (30,480 kg) gross, which lowers the payload to 62,100 lb (28,180 kg).[1]
  • 40' standard container: Wooden floor series; every Hapag-Lloyd 40′ box has a gooseneck tunnel.[1]
  • 40' high cube container: The door opening, not the interior, decides what drives in: 8 ft 6 in (2.60 m) high.[1]
20' standard container, to scaleDoor end of the 20' standard container, left half closed, right half cut through the door opening: inside width 7 ft 9 in (2.35 m), inside height 7 ft 10 in (2.39 m), door opening 7 ft 8 in (2.34 m) wide and 7 ft 6 in (2.29 m) high.IN GAUGE19 ft 4 in5.9 mISOMETRIC VIEW℄DOOR OPENING7 ft 8 in2.34 m8 ft2.44 m8 ft 6 in2.59 m7 ft 6 in2.29 m7 ft 10 in2.39 mDOOR END, HALF SECTIONSCALE036 ft012 mSEAWAY PROJECT CARGODwg SPC-20-DV · ISO 22G120' standard containerVIEWDoor end, half sectionSCALETo scale, see barSOURCEHapag-LloydCHECKEDOctober 18, 2026

How a machine is held in a box

Weight is spread along the floor. A heavy load on a short length, or far from the middle, overloads the floor and the box; the carrier’s guideline sets how much may sit on a given length[2].

Because the floor and wall points are light, machines are held by timber blocking against the floor and walls, with lashings as backup. Shared practice for packing is set out in the CTU Code[4]. All wood is ISPM 15 treated[5].

Container or another method

When a container is the right unit
MethodUse it whenAvoid it when
20′ standardCompact machines up to 19 ft 4 in (5.9 m) long; the highest payload of the standard sizes[1].The machine is longer than the box or taller than 7 ft 6 in (2.29 m) at the door.
40′ high cubeLonger or taller machines, up to 8 ft 6 in (2.60 m) at the door[1].The machine is heavy on a short length: check the floor loading first[2].
Flat rackThe machine is wider than the 7 ft 8 in (2.34 m) door[1].It fits a box: a flat rack costs more.

Container, flat rack, RoRo or breakbulk?

We quote in this order because it is usually cheapest first. Most machines that look too big for a box fit once our crew takes off the bucket, boom, cab or wheels; larger ones are taken further apart across several containers, and pieces too big or heavy for a flat rack or roll trailer go breakbulk.

01Container

Work needed
We partially disassemble when needed (bucket, boom, cab, wheels), or take larger machines further apart across several high-cubes and open-tops, then crate, block and lash every part.
Destinations
Widest: almost every port worldwide, plus inland delivery by rail.
Typical cost
Usually the lowest, with no out-of-gauge surcharges.
Protection
Sealed steel box; loose parts and attachments travel locked inside.
Best for
Most machines: compact ones as they are, others after partial disassembly, and large ones split across several containers.

02Flat rack

Work needed
Ships assembled, blocked and lashed. Surcharges apply when wider than 2.4 m or taller than about 1.95 m.
Destinations
Most container ports, on the same vessels as containers.
Typical cost
Moderate; rises with every centimetre out of gauge.
Protection
Open to the weather; we protect cabs, electronics and hydraulics.
Best for
Excavators, dozers and loaders too wide for a container door.

03RoRo

Work needed
Drives on assembled; non-runners go on a roll trailer.
Destinations
Fewer destinations: regular lanes to Europe, West Africa, the Middle East, Oceania and parts of Latin America.
Typical cost
Often competitive for large self-propelled machines where a lane exists.
Protection
Below deck, but loose items and attachments cannot ride inside the cab.
Best for
Running machines going to a port with regular RoRo sailings.

04Breakbulk

Work needed
Lifted aboard piece by piece by ship’s or shore cranes, on its own skids or cradle, then stowed and lashed in the hold or on deck.
Destinations
Ports with breakbulk berths and heavy-lift cranes; sailings are booked voyage by voyage.
Typical cost
Usually the highest for a single small machine; often the only option for the largest pieces.
Protection
In the hold or lashed on deck; we crate, wrap and protect exposed parts.
Best for
Pieces too large or heavy for a flat rack or roll trailer: transformers, process modules, mining trucks, crane sections.

Rules that apply

SOLAS verified gross mass (VGM)IMO

Since 1 July 2016 the shipper must give a signed verified gross mass for each packed container, found by weighing the packed unit or by adding the weighed cargo, lashing and dunnage to the container tare. The carrier needs it before the stowage plan is drawn up; without it the container is not loaded.[3]

Applies to: Every packed container, flat rack and open top

ISPM 15 wood packagingIPPC, administered in the U.S. by USDA APHIS

Wood packaging and dunnage must be heat-treated to a core temperature of 56 °C for at least 30 minutes, or fumigated, and carry the IPPC mark with the US country code, the facility number and HT or MB. Marked wood can be reused; repaired or remanufactured wood must be treated and marked again.[5]

Applies to: Crates, skids, blocking and dunnage

Engines, vehicles and machinery as hazardous materials (49 CFR 173.220)PHMSA

A machine is regulated as a hazardous material when it carries fuel, a wet, sodium or lithium battery, or other hazardous materials. A tank of flammable liquid fuel such as gasoline is drained to 500 mL or less and closed; a self-propelled machine on diesel may keep its fuel if the tank has room for expansion and the cap is closed. Batteries stay installed and secured, wet batteries upright, with the terminals protected against short circuits.[6]

Applies to: Machines with fuel, batteries or other hazardous materials, by road, vessel or air

Questions about container loading

How heavy can a machine in a 20 ft container be?

In one carrier’s fleet the payload is 66,600 lb (30,200 kg), but only if the weight is spread along the floor. A heavy machine on a short footprint is allowed less.

Can a machine be chained to the container floor rings?

The rings are rated only 2,200 lb (1,000 kg) each, so they back up blocking and bracing rather than carry the load.

Who is responsible for the VGM?

The shipper named on the bill of lading. When we load the box we weigh it or calculate it from the weighed contents and the tare.

Extra services at our yards

Auction machines rarely arrive ready to load. These are the jobs our crews handle on site before a unit goes into the box or onto the ship. Each one is quoted with your shipment, so ask for any you need.

Non-running units
Machines that will not start are winched, pulled or lifted into the box, and loaded with the same blocking and lashing.
Receiving non-running units
We accept dead machines at the yard and unload them by forklift, crane or pulling.
Jump starts
12V and 24V systems, so a machine with a flat battery can drive into the container.
Battery replacement
New batteries fitted when the old ones will not hold a charge.
Locked wheels and brakes
Seized brakes and locked wheels released so the unit can be moved and loaded.
Mobile tire service
Flat or damaged tires repaired or replaced on site.
Cleaning
Washing for dirty or cement-covered units, to meet the destination country’s agricultural and soil rules.
Two machines in one box
Two compact units loaded into one 40 or 45 ft high cube.
A smaller second box
One 40 ft high cube plus one 20 ft in place of two high cubes, when the parts fit.
Photos and video for resale
Condition photos and walk-around video taken at the yard, for buyers reselling the machine.

Sources

Every figure on this page comes from the documents below, each checked on the date shown. Carriers and authorities revise them, so we confirm the current figure when we book.

  1. [1]Hapag-Lloyd, Container Specification (2024 update), checked October 18, 2026
  2. [2]Hapag-Lloyd, Weight distribution in containers for safe transport (guideline), checked October 18, 2026
  3. [3]IMO, SOLAS verified gross mass requirement enters into force (1 July 2016), checked October 18, 2026
  4. [4]IMO, IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (CTU Code), checked October 18, 2026
  5. [5]USDA APHIS, Export ISPM 15-compliant wood packaging material, checked October 18, 2026
  6. [6]eCFR, 49 CFR 173.220 Internal combustion engines, vehicles and machinery (hazardous materials), checked October 18, 2026

Send us the machine and the destination

Give us the model or the measured dimensions and weight. We come back with the method, the sailing and a price, and the figures behind them.